Lancaster Luxette™ Leatherette Sheets

Create your own custom patches, hat designs, apparel accents, and personalized projects with Lancaster Luxette™ Laser-Ready Leatherette Sheets. These premium leatherette sheets are designed for laser engraving and cutting and are available in three options to fit different applications.

Choose from No Foam, Foam, or Foam with Adhesive depending on the look and application you need.

No Foam

Our No Foam Laser-Ready Leatherette Sheets feature a thin, flexible leatherette without a thick foam backing. The thinner profile makes these sheets ideal for applications where flexibility and a low-profile finish are desired.

Great for:

• Hats and headwear
• Apparel
• Patches
• Small personalized projects
• Laser engraving and cutting

Dimensions: 12" × 24"
Thickness: 1mm

Foam

Our Foam Laser-Ready Leatherette Sheets feature a thicker foam backing that gives your finished project more dimension and structure. The added thickness makes these sheets especially popular for creating raised, premium-looking patches.

Great for:

• Hats and headwear
• Apparel
• Patches
• Bag and accessory personalization
• Projects where a thicker, more substantial look is desired

Dimensions: 12" × 24"
Thickness: 1.5mm

Foam with Adhesive

Our Foam with Adhesive Laser-Ready Leatherette Sheets combine the thicker foam backing with a pre-applied adhesive backing, making them an excellent option for creating patches that can be heat pressed directly onto hats, apparel, and other suitable materials.

The adhesive is already applied to the back of the sheet and must be heat pressed to properly bond.

Dimensions: 12" × 24"
Thickness: 1.5mm

Recommended Starting Settings for Heat Press Application

• Temperature: 320°F
• Time: 15–17 seconds
• Pressure: Medium to firm
• Bottom Platen: 270°F, if your heat press allows separate temperature control

Applying to Hats

1. Preheat the hat for 2–3 seconds to remove moisture and wrinkles.
2. Position the engraved leatherette patch.
3. Press at 320°F for approximately 15 seconds using medium to firm pressure.
4. Open the press and allow the patch to cool.
5. Visually check the edges without pulling on the patch.
6. If the edges are not fully bonded, repress for an additional 5–10 seconds.

Tip: These are recommended starting settings. Heat presses and materials can vary, so always test before beginning a larger production run.

Why Choose Lancaster Luxette™?

Premium laser-ready leatherette designed for makers, engravers, and businesses. Whether you're making custom hat patches, personalized apparel, or unique accessories, Lancaster Luxette™ gives you a professional-looking material that's ready for your laser.

Premium blanks, Proven Results.

Premium Blanks, Proven Results.